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China Suppliers Factory PP Medical Grade Melt Blown Non-woven Fabric Filtration Membrane for Pre-Filtration
Product Introduction
Melt blown membrane is made of polypropylene fibers with a multi-layered depth structure that provides a higher surface area (BET) and greater particulate containment.
Our exclusive proprietary manufacturing process employed in the production of melt-blown membranes utilizes the entire vertical dimension of the membrane, making efficient use of its depth structure. This unique process creates multiple filtration zones while increasing or decreasing internal distance between each fiber and layers in 3D micro view.
These multiple filter zones achieve the same function as asymmetrical membranes, capturing non-uniformity μm of particulates in specific areas of the membrane itself, effectively clarifying drugs, lipids and parenteral nutrition.
The outermost layer of the membrane captures large particles, the innermost layer removes smaller particles.
Features
- Removal of particulates
- Hydrophilic
- Low resistance & pressure drop
- High dirt holding capability
- Specially for viscous & thick drugs
- Low level of extractables
- Air stop function
Specifications
| Material | Pore size (μm) | Thickness (μm) | Bubble point (bar) | Flow rate (ml) |
|---|---|---|---|---|
| PP | 1.2 | ≥180 | Inapplicable | ≥15.0 |
| PP | 3 | ≥250 | Inapplicable | ≥45.0 |
| PP | 5 | ≥250 | Inapplicable | ≥65.0 |
Welding Methods
Capability of thermal welding, insert moulding.
Sterilization
Compatible with EO, Gamma irradiation sterilization.
Performance
Applications
- Drug solution filtration
- IV filter or drip chamber media
- Syringe filter filter media
Warnings
Do not touch adhesives or glue such as cyclohexanone, which will damage the filter membrane.
Not suitable for blood filtration.
Handle with care.
Ordering Information
| Material | Pore Size | Thickness (μm) | Size |
|---|---|---|---|
| PP | 120 | 180 | Rolls |
| PP | 300 | 250 | Disc |
| PP | 500 | 250 | Customizable |
Frequently Asked Questions (FAQ)
What material is the melt blown membrane made of?
A: The melt blown membrane is made of polypropylene (PP) fibers, featuring a multi-layered depth structure that provides a higher surface area (BET) and greater particulate containment.
What is unique about its filtration mechanism?
A: It uses multiple filtration zones in a 3D micro view. The outermost layer captures large particles, while the innermost layer removes smaller particles, capturing non-uniformity μm of particulates.
What sterilization methods are compatible with this PP membrane?
A: The membrane is fully compatible with Ethylene Oxide (EO) and Gamma irradiation sterilization processes.
What are the primary applications of this filter membrane?
A: It is widely used in drug solution filtration, IV filter or drip chamber media, and syringe filter media.
Are there any specific handling warnings or chemical compatibility issues?
A: Yes. Do not touch adhesives or glue such as cyclohexanone, as it will damage the membrane. Additionally, it is not suitable for blood filtration and must be handled with care.
What welding and mounting methods are supported?
A: The membrane is capable of thermal welding and insert moulding.